Looking for a cost-effective and durable solution for your workshop or warehouse? Building a workbench from pallet racking is one of the smartest ways to create a heavy-duty, customised bench that can withstand industrial use. By repurposing old or second-hand racking, you save money, reduce waste, and get a bench that outperforms most store-bought alternatives.
At ReadyRack, we’ve been helping Australian businesses optimise their storage and workspace for over 20 years. With our range of pallet racking and accessories, you can easily create a strong and reliable workbench tailored to your needs.
What is a Workbench Built from Pallet Racking?
A pallet racking workbench is a heavy-duty bench constructed using pallet racking uprights and beams as the frame, topped with timber or steel. Unlike lightweight workbenches sold in hardware stores, pallet racking benches can handle large loads, making them ideal for warehouses, workshops, garages, and manufacturing environments.
By reusing second-hand racking, you’re not only saving on costs but also giving new life to quality materials built to Australian Standards.
Key Benefits of a Pallet Racking Workbench
· Heavy-Duty Strength – Supports far greater loads than standard workbenches.
· Customisable – Adjust dimensions, shelving, and layout to suit your space.
· Cost-Effective – Reuse old or second-hand racking instead of buying new furniture.
· Sustainable – Reduce waste by repurposing existing materials.
· Compliant with Australian Standards – When using racking from ReadyRack, you know it’s tested and certified.
See our range of second-hand pallet racking for affordable options to build your bench.
Step-by-Step: How to Build a Workbench from Pallet Racking
1. Select Uprights and Beams
Choose racking uprights for the legs and beams for the frame. The height and depth of the uprights determine your bench size.
2. Assemble the Frame
Connect beams between two uprights to form the bench’s top level. Add another lower set of beams for stability and an optional shelf.
3. Add a Worktop
Place a sturdy surface such as MDF, particleboard, or plywood on top. For heavy-duty applications, steel sheets can also be used.
4. Secure for Stability
Use safety pins and bolts to lock beams into place. Consider fixing the bench to the floor if it will be used for heavy loads.
5. Customise with Shelving & Accessories
Add lower shelves for tool storage or incorporate longspan shelving for extra organisation.
Industries & Use Cases
· Warehouses & Distribution Centres – Packing stations and repair benches.
· Workshops & Garages – Tool benches and hobby spaces.
· Manufacturing Facilities – Assembly stations and maintenance benches.
· Retail & Back-of-House – Stock preparation and organisation.
FAQs
Q: Can I build a workbench from second-hand pallet racking?
Yes – as long as the racking is in good condition. ReadyRack offers quality second-hand racking inspected for safety.
Q: How much weight can a pallet racking workbench hold?
Depending on beam and upright size, most benches can safely support hundreds of kilograms.
Q: Do I need to bolt my workbench to the floor?
For stability under heavy use, floor-fixing is recommended but not always required.
Q: What type of worktop is best?
Timber (MDF or particleboard) works well for general use, while steel is ideal for heavy-duty or clean environments.
Q: Can I adjust the bench height later?
Yes – pallet racking beams are adjustable in 50mm or 76.2mm increments.
Why Choose ReadyRack?
· Over 20 years of experience in storage solutions.
· Trusted by thousands of Australian businesses with many 5-star reviews.
· Stock of both new and second-hand pallet racking, all compliant with Australian Standards.
· Competitive pricing with nationwide delivery and installation available.
Key Takeaways
· A pallet racking workbench is stronger and more versatile than store-bought alternatives.
· Reusing second-hand racking saves money and supports sustainability.
· Workbenches can be fully customised to suit your warehouse, workshop, or garage.
· ReadyRack provides quality racking and expert advice for your project.
Build Your Workbench Today
Ready to create your own heavy-duty pallet racking workbench? Browse our range of pallet racking and second-hand racking or explore our work benches.
For expert advice, contact the team at ReadyRack.