Mezzanine Floor Installations

Maximise Your Warehouse Space Without Moving Walls

When your warehouse is running out of room, knocking down walls or moving premises shouldn’t be your first option. A mezzanine floor is a smart, efficient solution that gives you extra space where you need it right above your head.

At ReadyRack, we supply high-quality mezzanine floors that transform unused vertical space into productive, load-bearing levels. Our trusted project team at Erect-A-Rack installs these mezzanines.

They are strong and designed to fit your space, load needs, and operations. No gimmicks. Just solid engineering, professional installation, and more room to get the job done.

If you need to store inventory, set up an office, or add a production area, a mezzanine floor can help. It allows your business to grow without needing a bigger warehouse.

Types of Mezzanine Floors

We understand no two warehouse operations are the same. That's why we provide different mezzanine floor systems for many uses. These range from small pick-and-pack areas to large storage expansions.

Fixed Mezzanine Floors

Built to last and designed for long-term use, mezzanines are engineered with precision and bolted securely to your slab. These solutions work ideally for warehousing, workshops, and distribution centres that expect consistent heavy-duty use.

Best suited for:

• High-load storage
• Permanent production areas
• Long-term operational expansion

Adjustable and Modular Mezzanines

For businesses that anticipate change, adjustable or modular clear span mezzanine floors offer more flexibility. These structures can be relocated, expanded, or modified as your business evolves.

Best suited for:

• Growing operations
• Short-to-medium term layout planning
• Warehouses with changing workflows

Light-Duty vs Heavy-Duty Systems

Our mezzanines are available in both light-duty and heavy-duty configurations, depending on what you plan to use them for.

• Light-duty mezzanines: Perfect for office space, workstations, or light storage areas. Generally rated up to 300kg/m².
• Heavy-duty mezzanines: Built for heavy pallets, bulk storage, and machinery. Can handle load ratings upwards of 500kg/m² or more, depending on your custom spec.

Key Features and Specifications

At ReadyRack, we don’t do one-size-fits-all. Every mezzanine installation is purpose-built to meet your requirements, using only quality Australian-standard materials. Our systems feature:

• Custom sizes to suit your floor plan and available headroom
• Load capacities from 300kg/m² to 1,000kg/m²+
• High-quality steel construction for strength and stability
• Modular designs for scalability
• Integrated safety features like handrails, kickboards, staircases, and pallet gates
• Powder-coated finishes for durability and corrosion resistance
• Professional installation by Erect-A-Rack, with all work compliant to AS 1657 and AS/NZS 1170 standards

We also provide many accessories and add-ons. These include warehouse staircases, long span shelving, and pallet racking systems. They can work well with your mezzanine floor layout.

Why Choose a Mezzanine Floor?

A mezzanine floor is not just an extra space. It is a smart way to make the most of your warehouse. Here’s what you gain:

More Space, Less Cost

Installing a mezzanine floor is significantly cheaper than leasing more property or building a warehouse extension. You use the space you already have, just better.

Fast Installation

With the right team (and we’ve got one), mezzanine floors can be installed quickly, often with minimal disruption to your operations.

Flexible Applications

From storing goods to building office space or production zones, mezzanine systems can be designed to support a range of activities.

Safety First

All our installations comply with relevant Australian safety standards. You’ll get peace of mind knowing the structure is sound and your team is safe.

Common Use Cases

Mezzanine floors can be found in just about every corner of warehousing, manufacturing, and commercial environments:

• Warehouse storage: Increase your storage density for SKUs, pallets, or bulky goods
• Production areas: Create elevated assembly or packaging zones
• Office space: Build above your floor-level operations to keep admin close but out of the way
• Retail and showroom floors: Add display areas without compromising storage
• Archive storage: Perfect for document-heavy businesses or government departments needing space without expanding footprint

Pair your mezzanine with our selective pallet racking or workshop shelving for a fully integrated warehouse solution.

Professional Installation by Erect-A-Rack

When it comes to installing mezzanine floors, you want a team that knows what they’re doing and doesn’t cut corners. That’s where Erect-A-Rack comes in our in-house installation crew with years of experience in structural steelwork and storage systems.

They handle the whole process from site assessment and compliance to fabrication and full installation. Everything’s done to code, on schedule, and with no dodgy shortcuts.

Need help navigating council approvals or building permits? We can guide you through that too.

FAQ

Who can install a mezzanine floor?

Only professionals should install a mezzanine floor. At ReadyRack, all installations are carried out by Erect-A-Rack, our experienced and certified team. They ensure the floor meets Australian standards and is safe for long-term use.

How does a mezzanine floor work?

A mezzanine floor is a free-standing steel structure that creates an intermediate level between your warehouse floor and ceiling. It’s supported by columns and beams, designed to carry specific loads safely. Think of it as adding a second storey inside your warehouse without altering the building itself.

Why use a mezzanine floor instead of expanding?

It’s faster, cheaper, and more flexible. You get more usable space without the costs and hassles of relocating or constructing new buildings. Plus, you can integrate it with your existing racking, shelving, and workflow.

Let’s Build You Some Breathing Room

If your warehouse is feeling the squeeze, don’t rush into costly moves or renovations. A mezzanine floor installation could be the smarter, more cost-effective way forward.

Chat to the team at ReadyRack today. We’ll design the right system for your operation and get it installed by the pros at Erect-A-Rack on time, to spec, and ready for business.