When it comes to running a safe and efficient warehouse, pallet racking systems can either be your greatest ally or your biggest liability. Too often, safety protocols are overlooked until there’s a costly accident or compliance issue. At ReadyRack, we’re committed to helping our clients build smarter, safer storage systems that support productivity and protect their teams.
This guide covers the essential safety practices every warehouse manager should follow, along with tips for keeping your racking investment in top shape.
1. Know the Standards: AS4084:2023 Compliance
All pallet racking systems in Australia must comply with the updated AS4084:2023 standard. This ensures:
- Structural safety under specified loads
- Proper anchoring and bracing
- Racking inspections at specified intervals
Learn more about compliant racking
2. Conduct Regular Inspections
Racking should be inspected at least annually by a qualified professional and more frequently in high-traffic or high-load environments.
What to look for:
- Bent or damaged uprights and beams
- Loose or missing bolts and connectors
- Signs of rust or corrosion
- Load limit signage that is missing or unreadable
Consider setting up a monthly internal visual check with a simple checklist.
3. Train Staff on Safe Use
Your racking is only as safe as the people using it. Ensure all warehouse personnel are trained in:
- Safe loading/unloading procedures
- Recognising damage or instability
- Correct pallet placement and load distribution
4. Protect High-Risk Zones
Forklift collisions are a leading cause of racking damage. Reduce risk with the right protection accessories:
- Corner guards to shield racking ends
- Upright protectors for high-traffic zones
- End-of-aisle barriers to absorb impact
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5. Don’t Overload
Every ReadyRack system is rated for specific load capacities. For example, our standard four-bay pallet racking package supports up to 2000kg UDL per level.
Overloading racking even temporarily can compromise structural integrity. Always follow the load rating on the signage provided.
6. Repair vs Replace: Know When to Act
Minor cosmetic damage doesn’t always require immediate action, but bent uprights or deformed beams must be addressed. Never attempt a DIY repair always consult a racking specialist.
7. Use the Right System for the Job
Pallet racking isn’t one-size-fits-all. Using the wrong system can lead to instability, wasted space, and worker injury. Our team can help match your SKUs, floor space, and operational needs with the ideal configuration.
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Safer Warehouses Start with Smarter Systems
A well-maintained pallet racking system isn’t just good practice it’s good business. Protecting your stock and your people should always be the priority. At ReadyRack, we combine high-quality Australian-made products with expert advice to help you create a warehouse environment that’s safe, efficient, and compliant.
Contact us to schedule a racking safety assessment or speak with a specialist today.