For many warehouses and workshops, space is one of the biggest challenges. As stock levels grow, floor space runs out — leaving you with two options: expand your facility or find smarter ways to use what you already have. That’s where rack-supported mezzanine floors come in.
At ReadyRack, we design and supply rack-supported mezzanine floors that allow businesses to double their storage capacity without costly extensions or relocations.
What Is a Rack-Supported Mezzanine Floor?
A rack-supported mezzanine floor combines pallet racking with a raised storage or work level. The racking itself forms the structural support for the upper floor, eliminating the need for separate steelwork.
This means you get a dual-purpose system:
-
Bulk storage or picking levels on the ground floor
-
A raised floor above for extra storage, packing, or workspace
It’s an efficient way to use vertical space, turning unused height into productive square metres.
Key Benefits of Rack-Supported Mezzanine Floors
1. Double Your Storage Without Expanding
By using the height of your building, you can create an additional floor without altering your footprint. Many businesses achieve 60–100% more usable space.
2. Cost-Effective Alternative to Relocation
A mezzanine is far cheaper than moving into a larger warehouse or extending your building. It makes the most of your existing facility.
3. Flexible and Customisable
Rack-supported floors are highly adaptable. They can be designed to include picking areas, shelving, offices, or work zones, depending on your needs.
4. Fast Installation with Minimal Disruption
Because the structure is supported by pallet racking, installation is faster and less invasive compared to traditional mezzanine floors.
5. Built to Australian Standards
ReadyRack mezzanines are engineered to comply with AS 4084 and Australian building codes, ensuring strength, safety, and compliance.
Where Can Rack-Supported Mezzanines Be Used?
Rack-supported mezzanine floors are ideal for businesses that need more space but want to avoid costly expansion. Common uses include:
-
Warehouses – increase pallet storage and create packing or assembly areas.
-
Workshops – add extra floor space for tools, equipment, or production.
-
Retail Storage – maximise stockroom capacity without leasing more space.
-
Distribution Centres – streamline operations by separating storage and picking areas.
Rack-Supported vs. Freestanding Mezzanine Floors
| Feature | Rack-Supported Mezzanine | Freestanding Mezzanine |
|---|---|---|
| Support Structure | Pallet racking forms the support | Independent steel frame |
| Cost | More cost-effective | Higher upfront investment |
| Installation Speed | Faster, minimal disruption | Longer, more complex |
| Flexibility | Easily combined with racking & shelving | Suited to offices or heavy use areas |
Frequently Asked Questions About Rack-Supported Mezzanine Floors
How much storage can a rack-supported mezzanine add?
Typically, you can gain 60–100% more usable floor space, depending on building height and layout.
Is a rack-supported mezzanine safe?
Yes. When designed and installed to Australian Standards (AS 4084 and building codes), they are completely safe for staff, equipment, and stock.
Can I customise the design?
Absolutely. Floors can be tailored with stairs, handrails, gates, lighting, and shelving to suit your operations.
What is the difference between rack-supported and freestanding mezzanines?
Rack-supported mezzanines use pallet racking as the support, making them more cost-effective. Freestanding mezzanines use an independent steel frame and are often chosen for offices or heavy-duty use.
How long does installation take?
Rack-supported mezzanines can usually be installed quickly, with minimal disruption to operations compared to major building works.
Why Choose ReadyRack?
✔ Over 20 years of industry experience in warehouse and workshop storage
✔ Engineered to Australian Standards for safety and compliance
✔ Trusted by hundreds of Australian businesses with 5-star reviews
✔ Custom-designed solutions to suit your exact requirements
✔ Professional supply and installation services nationwide
Key Takeaways
-
Rack-supported mezzanine floors double your storage space without expanding your footprint.
-
They’re cost-effective, flexible, and fast to install.
-
Ideal for warehouses, workshops, and distribution centres.
-
Built to Australian Standards for strength and safety.
-
ReadyRack provides expert design, supply, and installation across Australia.
Maximise Your Space with ReadyRack
If your business is running out of room, a rack-supported mezzanine floor is the smart solution. Save money, improve efficiency, and transform unused vertical space into productive floor area.